API 673 process fan for an oil & gas fired heater on the Jitamitra shop floor
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Fans for oil & gas — fired heaters, flares and hazardous areas.

An oil & gas plant runs fan duty where the paperwork is as hard as the metal: refinery fired-heater forced draught to API 673, flare and vapour-recovery blowers, combustion air for burners, and ventilation in classified hazardous areas. The gas can be sour or corrosive, the area is often ATEX Zone 2/22, and every weld, coupling and vibration limit is scoped to a specification before it is built. We build to that scope: 16 executed oil & gas duties, across the full envelope below — up to 2,00,000 CMH, 2,000 mmWC, 400 HP and 600 °C.

16executed oil & gas duties
API 673process-fan scope
ATEX 2/22hazardous-area self-declared
600 °Cprocess gas envelope
15,000+
fans built since 2011
200 HP
VFD test rig · IS 4894 / AMCA 210
99%
on-time delivery
3
working days to quote — always
FIRED-HEATER FD · FLARE & VAPOUR RECOVERY · COMBUSTION AIR · HAZARDOUS-AREA VENT
Where the fans sit

One plant, three jobs the fans do — and every one carries a specification.

Across an oil & gas plant the fans do three distinct jobs: they feed combustion to the fired heaters and burners, they move flare and recovered vapour, and they keep classified areas ventilated and safe. What sets this industry apart is the paperwork — API 673 mechanical scope on process fans and ATEX area classification on hazardous-area duty — and it decides the build as much as the duty point does.

The duties we run in oil & gas

The fan duties across an oil & gas plant — and the role each one plays.

A refinery or gas plant needs a family of fan duties, from the clean fired-heater FD to the corrosive vapour-recovery blower to hazardous-area ventilation. We have executed 16 oil & gas duties across this list — each engineered to its own gas, pressure and area classification, and each documented to the specification that governs it, not adapted from a catalogue near-fit.

The fans we deploy here

Three fan types cover the oil & gas plant — matched to the gas and the pressure.

The wheel is chosen by the stream and the pressure it has to make: a backward-curved plate wheel for the clean, high-efficiency fired-heater FD and combustion air, a rugged radial for corrosive or particulate flare and vapour duty, and an aerofoil wheel where efficiency on clean ventilation air matters most. All three build across the same envelope — to 2,00,000 CMH, 2,000 mmWC, 400 HP and 600 °C — and all three can carry API 673 and ATEX scope where the duty calls for it.

Why oil & gas fan duty is hard

Three things in an oil & gas plant decide whether a fan is accepted — or rejected at inspection.

Oil & gas fan duty is judged before it is run: the mechanical specification (API 673) sets rotor and vibration limits, the area classification (ATEX Zone 2/22) sets the ignition-control build, and sour or corrosive gas sets the metallurgy. Engineer for all three, documented, and the fan passes inspection and runs the turnaround interval. Engineer for the duty point alone and it is rejected at the third-party review — long before it ever sees gas.

01 — SPECIFICATION

API 673 mechanical scope

Process fans on an oil & gas plant are governed by API 673 — rotor response separated from the operating speed, vibration limits, a documented lateral analysis and a witnessed mechanical run — and a fan that only meets the duty point is rejected at third-party review.

How we engineer it out

We design and build to API 673 as project-specific scope: critical-speed separation margin, rotordynamic and vibration analysis, the mechanical run, and the full datasheet and documentation package a TPI expects — quoted with the offer, allow 7–10 working days.

02 — IGNITION

Hazardous-area ignition control

A fan breathing a classified area can become the ignition source — a rubbing wheel, a static spark or a hot bearing in a Zone 2/22 space is exactly the event the classification exists to prevent.

How we engineer it out

ATEX Zone 2/22 self-declared per 2014/34/EU (Category 3): non-sparking construction, controlled running clearances, spark-resistant wheel and casing pairing per the area, and bearing-temperature monitoring — the ignition-control scope matched to your area classification.

03 — CORROSION

Sour & corrosive gas metallurgy

Flare, vapour-recovery and off-gas streams carry H₂S, hydrocarbons and moisture; below the acid dew point (~120–150 °C) the gas condenses acid, and sour service brings its own cracking risk to the wetted metal.

How we engineer it out

Metallurgy sized to the gas analysis — 316L or higher alloys on the wetted surfaces, sour-service-appropriate material where H₂S calls for it, and insulation or heat tracing to hold the casing wall above the acid dew point.

How we design for the plant

Every specification, metallurgy and ignition-control choice is documented on the GA drawing you sign off — before we cut metal.

We don't sell a catalogue near-fit onto an oil & gas plant. Each fan is engineered to its own duty and its own specification — the fired-heater FD to API 673, the vapour blower to its sour gas, the hazardous-area fan to its Zone classification — at your operating point.

  • API 673 process-fan scope — Design and build to API 673 as project-specific scope: critical-speed separation margin, rotordynamic and vibration analysis, witnessed mechanical run, and the datasheet and documentation package for third-party review — quoted with the offer (allow 7–10 working days).
  • Hazardous-area & ATEX constructionATEX Zone 2/22 self-declared per 2014/34/EU (Category 3): non-sparking wheel and casing pairing, controlled running clearances, spark-resistant construction and bearing-temperature monitoring — the ignition-control scope matched to your area classification.
  • Sour & corrosive metallurgy316L or higher alloys on the wetted surfaces where flare, vapour-recovery or off-gas turns sour or corrosive; sour-service-appropriate material where H₂S calls for it; insulation and heat tracing to hold the wall above the acid dew point (~120–150 °C).
  • Single source across the plant — One engineering partner for the fan scope — fired-heater FD, combustion air, flare and vapour-recovery blowers, gas-turbine auxiliary and hazardous-area ventilation — with 16 executed oil & gas duties, so the fans, specifications and drives carry one convention across the plant.
Standards & conformity

Stated precisely — because procurement checks.

What our marks mean, in the words that survive an audit.

Performance

Tested to the AMCA 210 / ISO 5801 method, in-house on our 200 HP VFD rig. Tested-to-method — not AMCA-certified.

Quality system

ISO 9001:2015 — third-party certified. Our only third-party certification.

CE conformity

Self-declared per 2006/42/EC + 2014/35/EU (Module A). A self-declaration, not a notified-body certificate.

ATEX conformity

Self-declared, Zone 2/22, Category 3, per 2014/34/EU, where the area classification calls for it.

Oil & gas duty

Designed and built to API 673 as project-specific scope.

Welding

ASME Sec IX qualified welders + WPS for every joint.

Balance

ISO 21940 — G6.3 minimum, G2.5 / G1.0 on application.

Vibration

ISO 20816 evaluation; ISO 14694 for fan-specific limits.

Questions engineers ask

Oil & gas fan questions, answered straight.

Do you build fans to API 673, and what is in that scope?
Yes. We design and build to API 673 for oil and gas process-fan duty as project-specific scope. That covers separating the rotor's critical speed from the operating speed by the required margin, a documented lateral rotordynamic and vibration analysis, a witnessed mechanical run, and the full datasheet and documentation package a third-party inspector expects. It is quoted with the offer rather than treated as a stock rating, so allow 7 to 10 working days for the API 673 offer. Send the datasheet and the governing specification and we scope it exactly.
Our area is ATEX Zone 2/22. How do you build a fan that will not be the ignition source?
We build the ignition-control scope to your area classification. For a Zone 2/22 space that means non-sparking wheel and casing material pairing, controlled and verified running clearances so the wheel cannot rub, spark-resistant construction, and bearing-temperature monitoring so a hot bearing is caught before it becomes a source. To be precise on the paperwork: ATEX Zone 2/22 is self-declared per 2014/34/EU (Category 3), not a third-party certification. Tell us the zone, gas group and temperature class and we match the construction to it.
Our flare and vapour-recovery gas is sour and corrosive. What metallurgy do you use?
We size the metallurgy to your gas analysis. For sour or corrosive flare, vapour-recovery and off-gas streams we select 316L or higher alloys on the wetted surfaces, sour-service-appropriate material where H₂S content calls for it, and where the gas drops below the acid dew point (typically 120 to 150 °C) we hold the casing wall above dew point with insulation and heat tracing. The right answer depends on your H₂S, moisture and hydrocarbon content, so we engineer it to your stream, not a default alloy.
What is the maximum gas temperature and pressure you handle on oil & gas duty?
Continuous duty up to 600 °C and up to 2,000 mmWC static across the envelope, with flow to 2,00,000 CMH and drives to 400 HP. Most fired-heater FD and combustion-air duty runs clean and moderate temperature; hotter process and recovery streams get high-temperature construction. Above about 350 °C we fit a shaft cooling disc to keep heat off the bearings and add expansion joints for the thermal growth. The fan is built for your stated conditions and excursion case, not a generic rating.
Can you build a replacement to match our existing oil & gas fan's duty and footprint?
Yes. We reverse-engineer to the existing duty point (flow, static pressure, gas temperature, density and stream analysis), bearing centres, inlet/outlet orientation and foundation bolt pattern so the unit drops onto the existing base and ducting, whether it is a fired-heater FD fan, a combustion-air blower, a vapour-recovery blower or a hazardous-area ventilation fan. Made to your installation and its governing specification, not a nearest-catalogue substitute. Send the old GA, the nameplate, the datasheet and a curve if you have one, and we match it.
Do you performance-test the fans, and what about AMCA, CE, ATEX and quality certification?
Every fan is performance-tested in-house to the AMCA 210 / ISO 5801 method on our 200 HP VFD test rig, and dynamically balanced to ISO 21940 G6.3 as standard (G2.5 / G1.0 on application). To be precise: that in-house testing is to the AMCA 210 / ISO 5801 method, not AMCA-certified, and we are not an AMCA member; CE is self-declared per 2006/42/EC and 2014/35/EU, and ATEX Zone 2/22 is self-declared per 2014/34/EU (Category 3) where the area classification calls for it. Those are self-declarations of conformity, not third-party certifications. Our only third-party certification is ISO 9001:2015, and API 673 is engineered as project-specific scope.
Across the range

Where Oil & Gas fits — the fans we deploy, the duties we run, and adjacent industries.

The same engineering, viewed three ways — by fan family, by duty, and by industry. Follow the cross-references.

Take it further

Specs an engineer can use — not a brochure.

Engineer to engineer

Send us the duty point.
We'll quote in 3 working days — always.

No model numbers needed. Give us the operating conditions — flow, static, gas temperature, composition, particulate, and any tender standard — and our application engineers size the fan and quote it. Attach a spec or GA if you have one.

+91 90110 09155  ·  mihir.jitamitra@gmail.com